BIOstrat — 5-4-4

For more details on application rates, see the document

1. Raw materials and initial processing:

   Fresh poultry manure with bedding is used to produce the fertilizer. It is delivered to the site and mechanically mixed with a solution of a potassium humate-based enzyme preparation made from peat. This solution accelerates the process of converting manure into high-quality compost, eliminates unpleasant odors, and reduces ammonia nitrogen emissions. At this stage, unpleasant odors disappear, and ammonia is transformed into forms that are not harmful to plants.

2. Aeration and fermentation:

   At the next stage, compost piles are formed and repeatedly turned using specialized equipment for at least 72 hours. This process provides aeration, which is necessary to activate microbiological processes. As a result, ammonia is converted into nitrous and nitric acids, ensuring nitrification and subsequent denitrification. By the second or third day, the ammonia concentration is reduced to a minimum, and the resulting nitrites and nitrates begin to be absorbed by plants.

3. Effect of potassium humate treatment:

   The use of a potassium humate-based enzyme preparation accelerates nitrification and converts nitrogen into absorbable forms. This is a crucial stage that increases the biological value of the compost, making it suitable for use as a fertilizer with a high nitrogen content.

4. High-temperature drying:

   After fermentation is complete, the resulting compost is subjected to high-temperature drying at over 250°C. This stage ensures:

   • Complete moisture removal;
   • Preservation of beneficial elements;
   • Fixation of nitrogen in a plant-available form;
   • Formation of mineral salts and humic compounds.

   The drying process uses a gas heat generator, ensuring process stability and product safety.

5. Grinding and preparation for granulation:

   The dried product is ground into a powdery mass, which simplifies its further granulation. Specialized machinery is adapted to harsh conditions and ensures high efficiency in drying and grinding.

6. Granulation:

   A matrix granulator is used to produce the fertilizer in granular form. Under high pressure, the loose product is transformed into granules with a diameter of 5 mm and a length ranging from 4 to 15 mm. The granulation line also includes cooling and sieving to remove dust, which is then sent for reprocessing.

7. Packaging:

   The final stage is the packaging of the finished product into industrial containers such as "big bags" (FIBCs) weighing 1,000 kg. This packaging prevents moisture penetration and preserves the quality of the fertilizer throughout the storage period.

Main Highlights:

• Conversion of ammonia into beneficial nitrogen forms: Thanks to the processes of nitrification and denitrification, ammonia is converted into compounds that are readily available for plants.
• High biological activity: The use of potassium humate significantly accelerates organic decomposition and increases nitrogen content in the compost.
• Stability and durability: High-temperature drying and quality granulation ensure the long-term preservation of the fertilizer's beneficial properties.
• Eco-friendliness and safety: The elimination of unpleasant odors and complete recycling of components allow the fertilizer to be used without harming the environment.