Fertilizer production equipment

BIOSTRAT Industrial Asset — a comprehensive solution for the production of bio-organomineral fertilizers

BIOSTRAT is an adaptable, full-cycle production system designed for the advanced processing of livestock by-products and the production of a standardized range of bio-organomineral fertilizers.

The solution integrates processing technology, interconnected equipment, engineering infrastructure, automated control, quality control, production documentation, personnel training, and production facility commissioning.

Learn more about the BIOSTRAT industrial platform on the official website biostrat.ru

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BIOSTRAT Industrial Asset Passport

NOT JUST A PRODUCTION LINE, BUT AN INDUSTRIAL ASSET

The result of the project is a fully operational production facility capable of receiving prepared organic feedstock, processing it into a product that meets the approved specification, and providing quality control, packaging, and shipment.

Along with the equipment, the owner receives the process flow diagram and operating procedures, a basic automated control system, a quality control system, operating documentation, personnel training, and a commissioning program.

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Supply of equipment for the production of pellets
20 000
t/year
Base industrial asset
30 000
t/year
Expanded configuration
40 000
t/year
Large-scale industrial asset
60 000
t/year
Scalable configuration

The specific configuration is determined after analyzing the feedstock base, site conditions, and material balance.

What the industrial
asset includes

  • initial data assessment
  • production concept and architecture
  • production process
  • equipment integration
  • equipment and automated control system specifications
  • installation and commissioning support
  • testing and acceptance program
  • operating procedures
  • personnel training

Processing
technology

The BIOSTRAT production process consists of a sequence of interconnected processing stages. Equipment capacities are balanced across the overall process flow to ensure that the facility operates as an integrated production system.

The innovative processing of organic material provides:

  • Increased fertilizer value through improved nutritional characteristics.
  • Compliance with strict biological safety requirements during production.
  • Elimination of harmful microorganisms and helminth eggs, helping to prevent the spread of disease.
  • Control of unwanted weeds by preventing their seeds from germinating.
  • Improved nutrient uptake by plants without root damage, unlike the application of fresh manure.
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How an industrial asset is created

Initial assessment
Initial data collection and assessment of critical risks.
Baqs
and feedstock testing
Analysis of the feedstock base, site, and infrastructure.
Concept
development
Material and energy balances, layout, equipment configuration, and budget.
Engineering
and procurement
Engineering documentation, equipment supply, and preparation for installation.
Construction
and integration
Facility installation, utility connections, and equipment integration.
Commissioning and testing
Integrated testing, equipment setup, and personnel training.
Ramp-up to
full operation
Verification of stable operation and handover of the asset for commercial operation.

Feedstock and infrastructure requirements

The industrial asset configuration is determined by the feedstock characteristics and the capabilities of the specific site. Prior to engineering, the feedstock volume and properties, land and buildings, power supply, heat and fuel, water and wastewater, ventilation, logistics, storage facilities, laboratory infrastructure, and automation requirements are analyzed.

Technological production process

Feedstock receiving and preparation
Feedstock receiving, removal of foreign materials, and preparation for further processing.
Drying and size reduction
Reduction of feedstock moisture content and size reduction to the required particle size.
Enrichment and mixing
Component dosing and uniform mixing to achieve the specified composition.
Granulation
Formation of granules with specified parameters to produce a consistent product.
Cooling and stabilization
Cooling of the granules and stabilization of their physical properties after production.
Screening and recirculation
Separation of off-spec material and its recirculation into the production process.
Quality control, packaging and storage
Finished product quality control, packaging, labeling, and transfer to storage.
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Monday — Friday: 9:00 — 18:00
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What the owner receives

Integrated equipment system
Process flow diagram and production procedures
Automated control system and production reporting
Quality control and batch traceability system
Personnel training and operating documentation
Testing and acceptance program
Further scalability

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